2022 / 07 / 01
HWAFUNE Breaks Through Textile Difficulties with Porlite by Creating New Trends in Functional Fabrics
Yahoo!FinanceMon, June 27, 2022 at 8:41 PM
TAIPEI, Taiwan,June 27, 2022/PRNewswire/ -- When mentioningTaiwan'straditional manufacturing, what pops into your head may be the textile industry. As a global hub for textile manufacturing,Taiwanhas undergone significant changes over the past 30 years. Two of the most important changes are the relocation of industries toChinaand the government's New Southbound Policy.
Figure 1.HWAFUNE Chairman Jackson Chang announces Porlite in the interview
While Taiwanese textile manufacturers' decision torelocate is mainly driven by the need to reduce costs using cheap overseas labor, the rising labor costs inSoutheast Asia have forced the manufacturers to constantly move their production to other regions, turning them into textile industry nomads.
Despite these two relocation trends, HWAFUNE Textile which specializes in manufacturing functional fabrics has insisted on keeping production inTaiwanto provide reliable, high-quality products for esteemed customers. Instead of blindly pursing low costs and low prices through contract manufacturing and ending up in the red ocean, HWAFUNE Textile has strengthenedthe foothold of the Taiwanese textile industry in the global luxury market.
One of the hot topics in the functionalapparelmarketin recent years is the European Union's ban on fabricscontaining PTFE. Currently, membranes made of PU, TPU, and PTFE account for the majority of functional apparels. With superior moisture permeability and breathability, PTFE has been adopted more widely than the other two materials.
However, when heated tohigh temperatures during the manufacturing process, PTFE will generate PFOA which is classifiedas a possiblehuman carcinogen. In addition, greenhouse gas is produced when fabrics containing this material are incinerated. Even if the fabrics are buriedinlandfills, PFOA will not decompose and will be washed into the ocean by rain. It then gets into the atmosphere via evaporation and is transported to everywhere by airflow or rain. PFOA has even been found in polar bears' livers.
Considering the potential impact of the EU's ban on the clothing market and consumers' fear of toxic substances, upmarket brands have been looking for alternative functional fabrics. Therefore, HWAFUNE has joined hands with Phoenix Innovative Materials to develop the functional fabric brand Porlite, which has rapidly won the heart of high-end functional apparel brands.
In Light of Future Trends, HWAFUNE Develops Porlite Fabrics with Phoenix Innovative Materials
HWAFUNE ChairmanJackson Changsays he started to take interest in PP membranes five years ago. Although HWAFUNE has the ability to mass produce fabrics featuring PTFE, PU, andTPUmembranes, he believes PP membranes will become a trend in the functional apparel industry since the lifecycle of the material, from the production of the membrane and the manufacturing of the fabrics to the disposal of the clothing, is more in line with increased environmental awareness.
Turning the ambitious vision into reality is not easy. In the past three years, these two companies worked closely on the manufacturing, testing, and modification of the membrane. Besides functionality, HWAFUNE also consideredthe needsofconsumers during testing, such as waterproof, moisture permeability, and even the appearances of the fabrics after washing.
The reason that Chairman Chang is so committed is because he has put himself in consumers'shoesin the first place. He thinks environmental protection, safety, non-toxicity, and practicability should be combined perfectly. Product developers should not need to choose between them, nor should they force consumers to compromise on environmental protection, price, or quality.
Dr. Chang, who is responsible for technology development at Phoenix Innovative Materials, explains the three major advantages of Porlite which is produced through non-toxic manufacturing processes inTaiwan. Firstly, there are 10 billion pores arranged in an orderly manner on the membrane. As the pores are smaller than water molecules and bigger than airmolecules, the fabric can resist water penetration, even under pressure, while maintaining breathability.
Moreover, since most outdoor exercises are relatively intense and will create a lot of sweat during the process, Porlite can also transport moisture from the clothing to the atmosphere by diffusion through the membrane, thus providing moisture permeability and breathability that no other functional apparel on market can achieve.
Porlite Captures Top Brands' Heart with Non-Toxic Manufacturing, Sustainability, Fastness to Washing, and Moisture Permeability
In line with the HWAFUNE's commitment to sustainability, the Durable Water Repellent (DWR) for Porlite can endure at least 30 laundering cycles and rain-resistant for period of time, thus providing a longer life span.
"I can guarantee that Porlite is capable of replacing existing functional fabrics and can fully address high-end brands' product development requirements," says Chairman Chang who sounds gratified and proud when talking about the product that took him five years to develop.
Manufacturing inTaiwanis one of the main reasons that Porlite has won favor withEurope-based tier-one sportswear brands. The high quality enables Porlite to stand out from other competitors and meet customers' needs for upscale and reliable products.
Both the PP membrane developed by Phoenix Innovative Materials and the Porlite fabric created by HWAFUNE are manufactured inTaiwan. Thanks to their insistence on domestic production, the companies have established a high-tech brand image for Taiwanese textile companies widely recognized by overseas esteemed customers. These are valuable experiences for both Phoenix Innovative Materials and HWAFUNE.
Instead of pursuing short-term profits through contract manufacturing services, Chairman Chang and Dr. Chang spent five years developing the Porlite fabric whose overwhelming advantagesfor environmental protection and functionality have spoken for itself. The goal is to establish bio-based manufacturing processes by using natural materials such as weeds as raw materials and to provide biodegradable products in 10 years.
Figure 2. HWAFUNE Chairman Jackson Chang says sustainability is a state where everything can eventually return to the earth without any burden
SOURCE HWAFUNE Textile
Cited from Yahoo! Finance:https://finance.yahoo.com/news/hwafune-breaks-textile-difficulties-porlite-124100459.html